2025 IBETAMAC IB 500

Automatic machine for processing COPPER BARS  CNC Model: IBETAMAC 500

DEMO VIDEO https://youtu.be/-_P2I0wJZVM?si=UyDlF-b1KwcN5_Wg

I.           Introduction to the equipment

1.         CNC automatic punching punching line with automatic feeding, automatic positioning, automatic clamping, automatic punching, automatic moving, automatic shearing, automatic embossing, automatic changing of dies/die, automatic delivery. They are perfectly combined with a high degree of automation, accurate positioning, easy operation, high reliability, high performance CNC punching and shearing equipment. The equipment is widely used in power transmission and transformation manufacturing industries such as high and low voltage switchgear cabinets, transformer manufacturing, box substations and bus ducts. Used for automatic processing of various specifications of copper and aluminum busbars.

2.     The machine is composed of the feeding table, a receiving table, the mold group, the hydraulic power unit, the servo power unit and the control cabinet. This machine is a three-dimensional processing unit composed of CNC servo control system, transmission guide screw, hydraulic system to provide power processing, which can complete the copper and aluminum row punching, shearing, bending and other processes in combination with each other. It has the advantages of high processing speed and high precision.

3.      The machine operation interface is clear, intuitive and easy to understand, avoiding human operation errors, high efficiency and low requirements for operators. The main control components are all internationally renowned brands, which reduces the failure rate in the subsequent use of the equipment.

II.           Main characters

1.         The CNC automatic busbar processing machine adopts Siemens 1200 PLC to cooperate with upper computer for control. This operating system is a system application software with independent intellectual property rights developed by our company. The software has:

1) Operators can execute 2D CAD drawings directly on the machine computer, generating punching programs directly and storing them for cyclic processing.

2) The drawn 2D CAD drawings can be directly imported into the equipment to generate the processing program.

2.         The CNC automatic busbar processing machine adopts double clamps to cooperate with

feeding work. The feeding port is a servo motor-controlled main clamp to clamp the workpiece and move back and forth to feed the workpiece. And the material outlet is driven by a servo motor to drive the vise clamp to assist clamping and positioning. The double clamp working method can improve the stability of the workpiece during punching and cutting, and improve the efficiency and accuracy of processing. The maximum clamp stroke is 1100mm, and the double clamp automatically reverses the clamp to automatically feed the material when processing materials greater than 1100mm.

3.         The mold library is a six-punch mold library, according to the size of the drawing, it can realize automatic punching and automatic mold changing, which can meet the different processing needs of copper and aluminum rows, such as round holes, oval holes, square holes and other technological requirements.

4.         The cutting station adopts servo motor power supply, the maximum clamp stroke is 1200mm, the cutting mode adopts the whole rotary shear, the shear is not wasteful, the section is flat and burr-free, reduce the copper cost for the enterprise.

5.         The punching die is the independent research and development product of our company, and technical improvements have been made for the characteristics of soft, sticky and easy to carry

of copper and aluminum busbars, and the work efficiency has been greatly improved. The structure adopts a special separate punching mold with a punch body and a punch, and

High strength spring return material. It has the advantages of high concentricity, not easy to loosen, copper rods do not jam, and low cost. Customers will not be bothered by problems such as too high mold cost and high maintenance cost.

6.        The frame of this machine adopts the whole welding, the whole assembly, the equipment comes to the customer site without assembly, without precision adjustment, connected to the power cord can be used, convenient and efficient.

Punching unit

Folding unit

1) Adopts double-layer work table;

2) Use Siemens PLC control system, the bending precision is high;

3) Changing different molds, to complete horizontal and vertical bending, U-bending, embossing, flattening, twisting, pressure wire splicing, etc;

4) Directly enter the height and length to process the required parts (such as Z-type bending), bending accuracy ±1°, repeated bending accuracy ±0.5°

Horizontal bend (L-shape, Z-shape) Vertical bending U-bend

Cutting unit

III.           Technical parameters

Template

Ibetamac-500

Maximum working width

200 millimeters

Maximum working thickness

16mm

Punching diameter range

Φ4.2-Φ33mm

Maximum number of molds

6

Nominal force

500kn

Main engine power

3×5.5kw

Maximum stroke of the X-axis punch

1000 millimeters

Maximum stroke of the Y-axis punch

200 millimeters

Maximum X-axis travel of the shear

1070mm

Maximum travel of the X-axis for bending

1000 millimeters

Maximum processing bar size

6000 (L) × 200 (W) ×12 (T) mm

Positioning accuracy

0.2mm/500mm

Repeated positioning accuracy

±0.2mm

Main Body Dimensions (LWT)

3450×1780mm×1710mm

Weight

2500kg